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Gas Management

Nitrox Blending Calculator

Calculate ideal oxygen and air additions for an empty cylinder or a residual-gas top-up, with explicit impossible-fill results.

Blend inputs
Enter the analyzed residual gas and the desired fill. Pressure fields follow the independent pressure-unit preference.

Quick examples

Load a complete scenario, then adjust any value below.

Blend examples

Starting cylinder

bar

Allowed range: 0 to 350 bar.

%

Allowed range: 1 to 100 %.

At zero pressure, the starting analysis makes no contribution to the calculation.

Target fill

EAN32
bar

Allowed range: 1 to 350 bar.

%

Allowed range: 21 to 100 %.

Ideal partial-pressure blend
Oxygenaddition
27.8 bar
Airaddition
172.2 bar
Predicted final mix
EAN32

Continuous-blending equivalent

Added gas
EAN32
Oxygenfeed /Airfeed
1 : 6.18
Oxygenshare of feed
13.92%

This is the ideal feed ratio, not a compressor setting. Use only within the oxygen limit and procedure specified for the actual blending system.

Displayed fill pressures are rounded to 0.1 bar; the engine keeps unrounded values. Ideal mixing ignores temperature, real-gas behavior, gauge error, and bank-pressure limits.

A calculation is not a fill procedure

Pure oxygen creates a serious fire hazard. Blending requires suitable training and oxygen-clean, oxygen-compatible equipment and procedures. After the gas has mixed and cooled, analyze it with a calibrated oxygen analyzer, label the cylinder, and plan the dive from the measured mix.